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Green New York
Upon completion, Buffalo Recycling Enterprises LLC’s new 80,000 square-foot recycling plant will house 40 to 45 employees on two shifts.
Bill Wippert/Buffalo News
By Jonathan D. Epstein – BUFFALO NEWS BUSINESS REPORTER- 5/04/09
Construction on a new recycling facility in South Buffalo is well underway and “moving forward,” with plans calling for completion of the $15 million project and opening of the plant by July 1, one of the company’s owners said this week.
Buffalo Recycling Enterprises LLC is building a 39,500-square-foot addition to an existing 26,000- square-foot waste handling facility at 266 Hopkins Street, just off Tifft Street.
That includes installation of a $10 million, state-of-the-art, “single-stream” recycling system that can handle a range of materials — newspaper, cardboard, cans, bottles, milk jugs, cottage cheese containers, pizza boxes and even pots and pans.
Such a system allows consumers to toss all recyclable materials into a single bin at the curb and have them automatically separated at the plant. That eliminates the time-consuming need for people to separate them at the curb for pickup, and also reduces the pickup time for the trucks to seconds instead of minutes, said John Hawthorne, principal and managing partner of Buffalo Recycling.
“Just put anything in the curbside bin,” he said. “Don’t separate it. Don’t tie it together.”
Workers have already cleared the back of the property, laid the concrete walls for the foundation of the new building, and are leveling and preparing the ground for the arrival of the steel beams shortly. In the meantime, the green recycling machines are already on site, and many of the pieces have been installed for the two-story system, including some sorters and conveyor belts.
Upon completion, the 80,000 square-foot building will house 40 to 45 employees on two shifts, with multiple belts and recycling lines running at once. All are new positions, to be filled locally, Hawthorne said.
The company already hired a general manager, Clarence resident and retired Navy commander Greg Gjurich, and will hold a job fair on site May 30. Positions include sorters, forklift operators and heavy equipment drivers, as well as clerical, maintenance and supervisory staff.
But the real focus for the 51- year-old Hawthorne is the bigger picture — encouraging and increasing recycling efforts in Buffalo and the Western New York area. The plant will not be limited in its market area.
“We’re very passionate about it,” he said. “Our effort is to put a curbside recycling bin in every home in America. Our goal is to make the recycling pie bigger. If we do that, everybody wins.”
Currently, residents in Buffalo recycle 10.5 percent of their trash, or 12,500 tons last year, including yard waste. That’s an improvement over past levels, and basically meets the city’s initial target of achieving a double- digit rate. It’s now ranked 14th for medium-sized cities nationwide, city officials say.
But it’s well below the state’s standards. Hawthorne and city officials are betting that the construction of a single-stream curbside recycling facility within the city will help.
“We think it’s a great thing,” said city public works commissioner Stephen Stepniak. “When you’ve got members of your community working at a recycling plant, that helps promote it.”
The city currently contracts with Allied Waste in Tonawanda, but it’s putting its contract out for bid, with the goal of going to single-stream and doing more to promote recycling. Hawthorne said the introduction of single-stream in a community typically boosts recycling rates by 50 percent.
“Single-stream seems to be working all over the country, and that’s the direction we’re going in,” Stepniak said. “When people talk about recycling, they tend to recycle more.”
Just for good measure, the company plans to construct a mezzanine level with a conference room, visitors’ center and educational program for schoolchildren. “We’re trying to change hearts and minds about recycling,” Hawthorne said.
Buffalo Recycling is a partnership formed by individuals in the waste and recycling industry, including from Niagara Falls-based waste hauler Modern Corp. and from Great Lakes International Recycling of Roseville, Mich. Hawthorne and Gary E. Smith from Modern are the managing partners.
The new venture is not owned by or tied to either firm, said Hawthorne, who is chief operating officer of Great Lakes. Modern operates a recycling facility in Lewiston, while Great Lakes runs operations in North Tonawanda and Michigan.
However, Buffalo Recycling is much larger and newer than those facilities, and is focused only on single-stream “curbside” recycling from consumers, delivered by waste haulers. It will not handle commercial recycling and will not be a drop-off site.
Buffalo Recycling will make money by selling the materials back to paper mills, corrugated mills, steel and aluminum smelters, and plastics regrinders. The materials are commodities, so the higher the market value, the more the company will earn.
The new facility will be capable of processing 10,000 tons a month, using a series of optical sensors, magnets, filters and screens to separate the materials into their respective categories. That’s more than twice the capacity of most facilities.
Trucks will dump their loads outside the building, directly onto the first belts, which will carry the material through a series of rubber “star screens,” sorters and magnets that separate fiber materials like paper from bottles and cans.
An optical sorting machine will use infrared beams to take a molecular picture of every piece of plastic so it can identify what category it belongs in. The computer will then turn on a series of air jets on the belt that will shoot each piece into the proper direction for the next stage.
The various materials are then dropped into separate bunkers, which will open up one at a time to send their contents along a belt to a baler machine that compacts it into cubes and ties it up for transport.
“This facility is the absolute cutting-edge,” Hawthorne said.
jepstein@buffnews.com